Dab tsi yog cov ntsiav tshuaj hauv hluav taws xob?

Hauv tshuab Suav yog qhov siab - Precision tsis siv neeg cov cuab yeej siv cov duab hluav taws xob (xws li cov ntsiav tshuaj, tshuaj ntsiav, cov txiv ntoo, noob, thiab lwm yam). Nws yog dav siv nyob rau hauv cov tshuaj, zaub mov, tshuaj lom neeg, ua liaj ua teb thiab lwm yam kev lag luam. Tshwj xeeb tshaj yog nyob rau hauv lub chaw tshuaj tshuaj, nws yog ib qho ntawm cov khoom tseem ceeb ntawm cov kab tshuaj ntim ntim ntau lawm. Nws yog tsuas yog siv los daws cov teeb meem ntawm cov teeb meem qis thiab ua yuam kev -}}} {zoo li cov khoom lag luam yog qhov tseeb thiab ua tau raws kev cai tswjfwm.
I. Cov haujlwm tseem ceeb thiab kev thov cov xwm txheej
1. Cov haujlwm tseem ceeb
Yog qhov tseeb suav: suav nrawm ntawm cov ntaub ntawv tsis tu ncua (xws li cov ntsiav tshuaj, qab zib} Cov tshuaj yuam kev feem ntau tswj hwm hauv ± 1 lis.
Kev soj ntsuam zoo: ib txhij tau tshem tawm tawg, deformed, thiab cov xim zoo nkauj (xws li cov ntsiav tshuaj tawg thiab tshuaj ntsiav sib tsoo) txhawm rau txhim kho cov khoom tsim nyog.
Kev Tswj Xyuas Cov Ntaub Ntawv: Sau suav ua ke, ntau thiab lwm cov ntaub ntawv, thiab txhawb nqa traceability (hauv kev ua raws li GMP, FDA thiab lwm yam kev ua raws cai).
2. Cov ntawv thov raug thov
Kws Kev Lag Luam:
Cov Khoom Ntim Ntim: Ntsiav tshuaj (xws li cov tshuaj aspirin, txhawb nqa tsiav tshuaj, cov ntsiav tshuaj mos, nrog tshuaj noj, tshuaj suav tshuaj, thiab lwm yam.
Scenario: Docking Tshuaj (suav tshuaj thiab tom qab ntawd muab tshuaj rau hauv cov tshuaj uas ua rau cov tshuaj txias xws li cov tshuaj txias thiab tshuaj tiv thaiv cov tshuaj txias.
Kev Lag Luam Khoom Noj:
Cov Khoom Ntim Ntim: Candies (xws li Chocolate taum, txiv ntoo mos), xws li almonds, raisins), tsiaj cov khoom noj, thiab lwm yam.
Scenario: Quanitive ntim khoom ntawm cov pob khoom me me (xws li niaj hnub txiv txiv ntoo, ib {{} Cov khoom noj tsiaj).
Lwm Teb:
Tshuaj Kev Lag Luam: Suav suav cov khoom siv raw granular (xws li catalysts, cov lus cob qhia);
Kev lag luam / noob kev lag luam: suav noob (xws li cov noob zaub, cov noob paj), siv rau kev ntim ntim ua ntej yub sau qoob lossis tseb.
2. Ua ua haujlwm cov ntsiab cai thiab cov thev naus laus zis tseem ceeb
1. Hom siv thev naus laus zis
▶ cov khoom siv tshuaj photoelecectric (feem ntau siv)
Lub hauv paus ntsiab lus:
Cov ncuav tau npaj nyob rau hauv kev txiav txim los ntawm lub phaj vibrating lossis kev siv conveyor thiab dhau los ntawm kev tshawb pom cov channel ib los ntawm ib qho;
Infrared transmitters thiab cov neeg tau txais yog ntsia rau ob sab ntawm cov channel. Thaum hais tawm ntawm lub teeb, ib mem tes mem tes yog tsim tawm, thiab cov kab ke suav nrog tus naj npawb ntawm cov pulses.
Nta:
Haum rau cov lus ntawm cov duab ib txwm (xws li round thiab oval ntsiav tshuaj), kev suav ceev tuaj yeem ncav tes 300-1000 hais / feeb;
Particle qhov loj me (cov taub, tuab) yuav tsum tau teeb tsa ua ntej, thiab kev siv tshuaj photougectricize yog siv kom tsis txhob muaj kev cuam tshuam tsis zoo (xws li cuam tshuam cov hmoov av).
▶ Doure couny (high - precision hom)
Lub hauv paus ntsiab lus:
Siv cov koob yees duab muaj (CCD / Cmos) kom siv siab {{} txhais cov duab ntawm cov duab ua ke los ntawm cov duab kom pom thiab tshuaj xyuas morphologological);
Particle loj, xim, thiab nplaim xwm txheej (xws li cov ntsiav tshuaj khawb thiab cov ntawv ploj lawm) tuaj yeem kuaj pom tib lub sijhawm.
Nta:
Suitable for irregular particles (such as special-shaped tablets, multi-color capsules), counting accuracy> 99.9%;
Txhawb multi - channel kev kuaj pom (xws li tua ntau cov kab ntawm cov lus ntawm lub sijhawm), nrog kev ua haujlwm ntawm 1000-3000 nplooj / feeb;
Ib lub particle cov qauv database (xws li cov duab nta ntawm cov ntsiav tshuaj) yuav tsum tau tsim ua ntej, thiab kev paub ua qauv yog ua kom zoo los ntawm Ai Algorithms zoo.
▶ laser scaning calclefle
Lub hauv paus ntsiab lus:
Siv ib lub nqaj laser kom luam tawm cov neeg ntws tawm, thiab ntim cov lej thiab cov kev hloov pauv raws li lub sijhawm thiab cov khoom pov tseg ntawm cov kav khib;
Muaj peev xwm ntsuas qhov me me faib rau tib lub sijhawm, haum rau cov nplais me (xws li cov noob, micropills).
Nta:
Tsis -} Hu tau kom nrhiav kom tsis txhob muaj particle hnav;
Muaj peev xwm muaj peev xwm paub qhov txawv ntawm kev tsim khoom lossis sib tshooj sib tshooj, haum rau qhov siab - ntom cov khoom siv ntws.
2. Cov ntsiab lus tseem ceeb
Pub System:
Vibrating phaj / conveyor siv: Teem cov khoom hauv kev txiav txim siab kom tsis txhob muaj kev sib tw (chaw ua tshuaj polishing, hauv kab nrog GMP kev ntxuav);
Hopper: Nrog kua qib sensor, cia li tswj cov lus sib dhos kom tiv thaiv cov khoom tawg lossis thaiv.
Khawb Chav Ntsuam Xyuas:
Photoelectric sensor / Industrial Lub Taub Hau / Laser Taub: Sau cov cim ntsiab lus;
Siab - ceev cov ntaub ntawv ua module: tiag {{}} Lub sij hawm cuam tshuam, xws li hluav taws xob ntxiv, cuam tshuam).
Cov Cuab Yeej Ruaj:
Pneumatic nozzle / Neeg Kho Tshuab Baffle: Thaum tsis muaj kev lag luam pom, lawv tam sim ntawd tshuab kom deb li lossis cuam tshuam rau cov khib nyiab rau hauv.
Tswj system:
Kov Shock Promat Interface: Teem caij cov hom phiaj tseem ceeb, rhiab, cov cai tsis lees txais thiab lwm yam kev tsis sib xws;
Cov ntaub ntawv interface: Txhawb kev sib txuas nrog cov kab ntau pua plc, lossis docking mes system mus upload cov ntaub ntawv ntau lawm.
III. Ntaus thiab xaiv cov ntsiab lus
1. Kev faib tawm los ntawm cov neeg siv tshuab
Semi - Tsis Siv Neeg Suav Tshuab:
Yuav tsum muaj kev tuav phau ntawv thauj khoom, tsim nyog rau kev sib tw me me lossis xws li kev sib tw ntau lawm hauv cov tuam txhab kev tshawb fawb), suav ceev yog li 50-200 ntsiav tshuaj;
Tus sawv cev cov xwm txheej: suav thiab ntim ntawm tus kheej -} Ua cov ntsiav tshuaj hauv tsev kho mob.
Tsis Siv Neeg Siab Taus Kho Tshuab:
Txuas nrog txoj kab ntau lawm, nws txhawb nqa tag nrho cov txheej txheem ntawm cov chaw thau khoom tsis siv neeg, suav, kev tsis tsim nyog, nrog kev nrawm, thiab cov ntsiav tshuaj / feeb;
Cov teeb tsa raug: thaum kev lag luam kws tshuaj muaj nruab nrog txoj kab kev sib xyaw, nws tuaj yeem ua tiav cov khoom lag luam ua ke ntawm "Suav cov tshuaj → Fapping → Sau Npe".
2. TSEEM CEEB TSHEEJ RAU Xaiv
Particle cov yam ntxwv:
Cov duab (ib txwm / tsis tu ncua), qhov loj me (hom duab yog xav tau rau lub taub<5mm), surface characteristics (reflective particles require laser type);
Piv txwv li: Tshuaj noj tshuaj noj feem ntau yog xwm txheej noj mov, thiab duab {- Hom ntsiav tshuaj suav tshuab yog nyiam; Cov ntsiav tshuaj ib puag ncig cov ntsiav tshuaj tuaj yeem xaiv hom photoElecectric.
Cov Khoom Siv Tau Ntau Lawm:
Semi - Tsis siv neeg yog xaiv rau me me batches (<10,000 tablets/day); fully automatic models are required for large-scale production (>100,000 ntsiav tshuaj / hnub), thiab ntau- channel tsim yuav tsum tau txiav txim siab (xws li 4 raws suav rau tib lub sijhawm, doubling efficiency).
Ua raws cai:
Cov khoom lag luam xav tau cov khoom siv uas ua tau raws GMP cov qauv (xws li Stainless hlau, yooj yim} {1} {{1} {{1} {{1} -
Cov khoom noj khoom haus yuav tsum tau FDA, CE thiab lwm yam ntawv pov thawj uas yuav tsum tau siv cov khoom noj - cov khoom lag luam qib (316L stainless hlau).
Cov haujlwm ntxiv:
Yuam kev - Cov ntaub ntawv tsim qauv: cia li kaw cov Hopper tom qab suav tau ua tiav los tiv thaiv kev suav rov qab vim tsis ua raws li kev ua txhaum cai;
Kev kho kom huv: Cov Hopperable Hopperable, ceev -}} nruab rau txoj siv tawv conveyor, txhawb nqa cip (kev pab txhawb nqa online (Online ntxuav).
IV. Qhov zoo thiab kev lag luam tus nqi
Txhim kho kev ua tau zoo thiab raug:
Hloov phau ntawv suav (nws yuav siv sijhawm li 5-10 feeb los suav 1,000 ntsiav tshuaj manually, thiab cov khoom siv tsuas yog siv 10-30 feeb), txo cov nqi zog;
Zam kev suav tsis raug tshwm sim los ntawm kev ua kom pom kev qaug zog (xws li ploj lawm suav, suav qhov tseem ceeb), xws li yog micro {{pellet npaj).
Lub Zog Zog Tswjhwm Zoo:
Kev Ntsuas Xyuas Kev Ua Haujlwm online tuaj yeem tshem tawm cov khoom tsis zoo rau hauv kev ua lag luam (xws li cov ntsiav tshuaj tawg uas tsis pom tias yuav ua rau tsis muaj txiaj ntsig tshuaj);
Cov ntaub ntawv traceazebility muaj nuj nqi ua tau raws li kev tswj hwm kev tswjfwm (xws li FDA xav kom txhua qhov txuas ntawm cov tshuaj ntau lawm).
Haum rau ntau txoj kev xav tau ntim ntau dua:
Txhawb nqa ntau lub suav cov lus qhia (xws li 10 ntsiav tshuaj / phaj, 30 ntsiav tshuaj / lub raj mis), thiab hloov cov khoom lag luam kom ceev ceev;
Txuas nrog sawv hlwv ntim tshuab ntim, cov kav ntim cov raj, cov khoom uas siv, thiab lwm yam los ua cov kab ntim tsheb ntau lawm.
V. Kev tu thiab ceev faj
Niaj Hnub Tu:
Tom qab txhua qhov ntau lawm, nws yog qhov tsim nyog yuav tsum tau tawg cov seem uas muaj nyob rau hauv kev cia siab huab cua, thiab muab cov tshuaj tua hluav taws xob channel tsis tu ncua (cov cuab yeej ntxuav kom huv);
Zam kev sib txuam ntawm cov roj thiab hmoov los cuam tshuam cov kev kuaj pom qhov tseeb ntawm photoelectric sensors lossis koob yees duab.
Kev ntsuas hluav taws xob tsis tu ncua:
Calibrate qhov kev suav suav nrog cov qauv sib piv (xws li cov duab hnyav lossis cov ntsiav tshuaj txheem) txhua lub lim tiam;
Tshawb xyuas seb qhov loj ntawm lub phaj co yog qhov ruaj khov los tiv thaiv kev suav tsis raug vim yog los ntawm kev hloov pauv ceev.
Kev daws teeb meem:
Thaum suav tau txawv txawv, thawj tshawb xyuas seb puas muaj kev sib tw tsis sib xws (xws li sib tshooj thiab cov stacking) thiab seb puas muaj stains saum npoo;
Yog hais tias tus paub tus nqi ntawm tus duab - hom kev tawm tsam, tus qauv AI xav tau kev rov ua haujlwm lossis cov lens yuav tsum tau ntxuav.
VI. Cov xwm txheej ib txwm muaj
Cov xwm txheej kho mob: Ib lub tuam txhab kws tshuaj kho mob loj siv 4 - channel} cov duab tshuab, ua 120,000 ntsiav tshuaj ib teev. Kev tshawb pom cov txheej txheem ib txhij tshem tawm cov kab nrib pleb thiab txawv txav xim cov nplais, thiab cov neeg tsis muaj peev xwm txo tau los ntawm 0.3% ntawm kev siv tshuaj rau 0.05%. Nyob rau tib lub sijhawm, cov ntaub ntawv suav ntawm txhua pob yog upload rau ERP system hauv lub sijhawm tiag tiag los ntawm cov ntaub ntawv interface.
Cov Khoom Noj Khoom Haus: Lub txiv ntoo tau siv cov khoom lag luam laser scanning scanning counter rau pob txhua hnub txiv ntoo, txhua lub hnab muaj 10 hom txiv ntoo xyaw (tsis xwm yeem). Cov cuab yeej siv tau raug suav los ntawm ib lub ntim ua qauv algorithm, nrog kev ceev ntawm 500 lub hnab / teev, tsis tas yuav tsum tau them nyiaj rau kev them nyiaj rau qhov yuam kev).
Lub ntsiab
Cov khoom siv hluav taws xob pellet yog cov khoom tseem ceeb rau kev siv cov khoom lag luam ntawm cov khoom lag luam granular. Nws cov tub ntxhais muaj kev sib tw tau dag nyob rau hauv kev sib xyaw ua ke ntawm "precise suav + Zoo tshuaj ntsuam + cov ntaub ntawv tracability". Tshwj xeeb tshaj yog nyob rau hauv kev lag luam kws tshuaj, nws yog cov khoom siv tsis sib xws los xyuas kom meej qhov tseeb ntawm cov tshuaj muaj kev noj tshuaj. Nrog rau kev txhim kho ntawm lub tshuab ua lub zeem muag thiab lub tshuab ai, cov pellet lub txee thiab kev ua haujlwm nrawm dua, muaj zog dua txhim kho qhov yooj thiab kev txawj ntse ntawm cov kab ntau lawm. Yog tias koj xav tau los nkag siab txog cov lus qhia kev ua haujlwm ntawm cov qauv tshwj xeeb lossis xaiv cov kev sib piv, koj tuaj yeem muab cov yam ntxwv sib zog, cov peev txheej yuav tsum muaj rau kev txheeb xyuas ntxiv.